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Automatic assembly of handle strips

Robot cell for the automated assembly of handle strips

Roboter greift Griffleiste zum automatischen Montieren
Roboter greift Griffleiste zum automatischen Montieren
  • Removal of handle strips from the push rack
  • Conveyance of the fronts to the pallet
  • Pallets with undefined content
  • Exact positioning on the pallet not required
  • Exchange of data with the master computer
  • Orientation of grooves towards gluing
  • Automatic gluing of the fronts
  • Joining the handle strip to the front
  • Storing in shelving rack for manual removal  

 

Description:

The robot cell is used to automatically attach handle strips to fronts of batch size 1.

Material for the fronts is fed on pallets in “randomly” packed stacks. A scanner or bar code system is able to detect the positions, and the dimensions are checked by a master controller system while the specifications for the handle strip type are also transferred. The handle strips are delivered in trays on a push rack. The robot removes the appropriate handle strip delivered to it in the rack and puts the strip into the assembly device. After a front has been gripped, it is oriented properly and glued in an automatic glue dosing process. Then the front or the base is also inserted into the assembly device where the handle strip is attached to the relevant component. The assembled fronts are then placed into a split magazine. While one magazine is loaded with empty trays, an employee can empty the other magazine containing the filled trays. This automated process boost your production quality because there will be no pressure or hammer marks on the handle strips, you will achieve a uniform gluing process and the handle bars are introduced to the fronts and bottoms in a center position. Depending on the design of the puffer places within the feeding and storage system, the system can operate in an independent and self-sufficient manner.

Production example:
Handle strip width:

300er, 400er, 450er, 500er, 600er, 700er, 800er, 900er, 1000er, 1200er

Fronts/bases:

widths: 287mm to 1200mm; heights: 144mm to 1400mm

Handle strip types:

5 different types

Number of handle strips:

1 - 3 shelves with 12 tiers each, up to 3528 handle strips possible 

Output per cell:

1 - 2 parts per minute

Setup time

none

 

Options and extensions:
  • Magazines can be replaced by picking trolley, hedgehog buffers or conveyor belts.
  • Smart Factory Panel 4.0 for operator support
  • Connection to the master computer
  • Adaptation to customer’s individual needs
  • Enhancement of the handle strip types
  • Increase in the number of handle strips
Automatisiertes Montieren von Griffleisten per Greifersystem
Automatisiertes Montieren von Griffleisten per Greifersystem
[Translate to English:] Roboterzelle zur automatisierten Montage von Griffleisten
[Translate to English:] - [Translate to English:] Roboterzelle zur automatisierten Montage von Griffleisten
Greifersystem zur automatisierten Montage in der Möbelindustrie
Greifersystem zur automatisierten Montage in der Möbelindustrie
Ablage der fertigen Fronten erfolgt durch den Roboter in einem geteilten Ablageregister
Ablage der fertigen Fronten erfolgt durch den Roboter in einem geteilten Ablageregister