Automatic Rack Loading Systems

Efficient, safe, precise: Automated rack loading with system

Whether powder-coated components, painted workpieces, or heat-treated parts—many industrial processes require precise, fast, and uniform rack loading. This is where Rotte comes in: We develop automated rack loading systems tailored to your production requirements. Our robotic solutions load racks with repeatable accuracy and precise positioning—for uniform part suspension, ideal process conditions, and consistent quality standards. Discover how automated rack loading can make your production more efficient, safer, and more economical.

3D-Darstellung einer Fertigungsanlage mit beschrifteten Komponenten: Roboterarm, Gestelle und Teile auf Förderbändern.

Zwei weiße Förderanlagen mit Rollenbahnen in einer Industrieumgebung, auf denen schwarze Kunststoffbehälter platziert sind.

Gelber Industrieroboterarm in einer Fertigungsanlage, umgeben von Förderbändern und Metallgestellen

Große industrielle Lackierkabine mit drehbaren Metallgestellen für Bauteile in einer Werkstatt mit Regalen und Arbeitsplätzen im Hintergrund

Rack loading systems – automated and precise

Manual loading of transport or coating racks is often monotonous, error-prone, and physically demanding. With Rotte’s automated rack loading systems, you ensure consistently high process quality with a significantly reduced error rate. Our solutions identify parts using vision systems, grip them with customized gripper technology, and position them precisely on the designated racks.

Typical application areas of our loading systems

Rotte’s automated rack loading is used in numerous industries—anywhere coated or heat-treated parts need to be evenly mounted on carrier systems. In surface technology, our systems ensure perfect positioning before powder coating, cataphoretic painting (KTL), or electroplating. In the automotive and supplier industries, they enable clean and process-safe preparation for thermal or chemical treatments. Companies in aerospace, medical technology, and mechanical engineering also benefit from smooth workflows and reduced manual workload.

Benefit from the following advantages of automated rack loading in your company:

Consistent quality through repeat-accurate positioning of workpieces on racks
Time savings thanks to faster cycle times and uninterrupted workflows
Reduced error rates through intelligent control and automatic part recognition
High flexibility with changing workpiece types or rack geometries
Relief for your team by eliminating physically demanding tasks

Flexible robotic systems for your racks

Whether wire racks, hook bars, or specialized workpiece carriers—Rotte’s systems can be adapted to any rack variant. Thanks to modular design and precise robotics, we integrate automated rack loading seamlessly into your existing line. On request, we also provide upstream feeding and subsequent quality inspection—for a fully automated process chain and reproducibly high-quality production results.

Custom gripper technology tailored to your parts

Choosing the right gripper technology is crucial for safe and damage-free handling. Rotte designs and manufactures gripper solutions precisely for your requirements: mechanical, pneumatic, magnetic, or vacuum-based—our grippers adapt to the size, weight, surface, and geometry of your products. This ensures all parts are securely positioned in the rack, even with high cycle rates and complex workpiece shapes.

Intelligent control – reliable even with high product variety

Our systems automatically detect different workpieces and place them precisely in the correct fixture. Image recognition and sensor solutions compensate for positional deviations and guarantee secure loading—even with irregularly supplied or unsorted parts. Variants can be processed flexibly without the need for mechanical retooling.

Rotte – Your partner for integrated automation

We offer more than technology: From the first idea to turnkey delivery, our automation experts are at your side. Our systems are fully scalable and can be expanded or adapted to new products when needed. Even during ongoing operation, as well as for regular maintenance and service, our experienced support team is there for you.

Get expert advice now!

Do you want to future-proof your production and automate rack loading? Talk to our specialists—we analyze your requirements and plan customized automation solutions tailored to your operations. Improve quality, reduce costs, and ease the workload of your employees—with rack loading solutions from Rotte.

One Company, Many Advantages

Ulrich Rotte Anlagenbau & Fördertechnik GmbH is your specialist in custom machinery. In addition to our innovative solutions in special-purpose machinery and automation technology, you also benefit from a wide range of customer and after-sales services:

Your Advantages at a Glance:

Decades of experience in special-purpose machinery
Extensive know-how across all areas of automation technology
High expertise in the latest technologies and applications for Industry 4.0
All services from a single source—from development and design to manufacturing, assembly, commissioning, and regular on-site maintenance
Optional training of your machine operators, technicians, and supervisors at your facility
Mechanical engineering made in Germany – we design and manufacture exclusively in Germany
Personalized customer support – you will always have a qualified contact person available