Industrial Measurement Technology & Automation

Customized Measurement Systems for Your Business

Precision measurement technology is a fundamental component of modern industrial manufacturing. In virtually every industry, components must be reliably measured, inspected, and clearly evaluated to meet high quality standards and ensure consistent quality assurance. With increasing product variety, tighter tolerances, and shorter cycle times, manual inspection processes quickly reach their limits – particularly in terms of efficiency, repeatability, and consistently high measurement accuracy.

Ulrich Rotte Anlagenbau & Fördertechnik GmbH provides innovative, automated, and fully customizable metrology solutions designed to handle demanding inspection and measurement processes safely, quickly, and economically. Each system is developed as a tailored solution, precisely engineered to meet the specific needs of the customer and the demands of modern industry. We support you from concept to commissioning – and, if needed, with ongoing services such as maintenance, servicing, and upgrades.

Let us measure up to your challenge – get in touch with us!

High-Precision Measurement Through Robotics and Automation

Rotte’s automated metrology systems offer manufacturers a modular platform that seamlessly combines robotics, sensor systems, camera-based technologies, and inspection tools into a powerful integrated solution. These systems are designed to execute custom measurement tasks with precision, repeatability, and complete traceability – whether for surface inspection, dimensional accuracy, geometry verification, or functional feature testing.

In addition to automated component feeding, our systems support various material input methods, including bulk material, carrier trays, and predefined handover trays – making it easy to adapt to diverse manufacturing environments and component geometries.

By using industrial robots equipped with high-resolution sensors, measurement operations can be carried out with pinpoint accuracy, consistency, and complete traceability. The systems operate in conjunction with CAD data, digital reference models, and intelligent analysis software – allowing even complex contours or geometries to be reliably measured.

High-Precision Measurement Through Robotics and Automation

Rotte’s automated metrology platform is fully configurable and adaptable to specific measurement requirements. Thanks to cutting-edge robotics, integrated safety systems, and precise sensors, both inline and offline measurement processes are possible – ideal for serial production, quality control, or specialized inspection workflows.

A key advantage: one robot can handle multiple measurement devices within the same system. This enables combined inspection strategies, multi-step measurements, and diverse testing methods to be executed far more efficiently.

Applications of Automated Measurement Systems

Rotte’s robotic metrology solutions are suited for a wide range of industries and manufacturing environments. Typical use cases include:

Dimensional inspection of metal and plastic components
Measurement of panels, profiles, assemblies, or molded parts
Surface analysis and defect detection
Inspection of hole patterns, milled edges, weld seams, or adhesive areas
Functional testing of safety-critical components
Quality assurance for both serial production and prototype manufacturing

Across all these areas, Rotte ensures reproducible precision, high efficiency, and a significant reduction in manual inspection effort.

Robotic Technology for Demanding Measurement & Inspection Tasks

At the core are flexible industrial robots that handle measurement probes, tactile sensors, optical tools, or camera-based systems. Depending on the application, different technologies can be combined:

Optical measurement for fast, non-contact contour detection
3D scanners for volumetric, high-resolution analysis
Tactile methods for highly accurate and repeatable reference measurements
Surface & structural inspection using line lasers, profilometric sensors, and/or image processing

The robot’s precise trajectory planning ensures each measurement position is reached with maximum repeatability – regardless of component shape, material, or batch size.

Real-World Workflow: How Automated Quality Inspection Works

Ulrich Rotte’s automated measurement systems simplify quality assurance by making it fast, cost-efficient, and reliable. Components or samples are first uniquely identified—using barcodes, Data Matrix codes, or other markings. Based on this identification, the industrial robot handles exact positioning and places the part into the appropriate measuring station with precision.

Within the system, the sample follows a defined inspection sequence:
The robot moves to the designated measurement points, sensors capture all relevant features, and the data is processed in real time. All results are automatically documented and transmitted via standardized interfaces to your internal systems – such as quality management software (QMS), MES, or ERP. The result: complete, digitally accessible measurement records that support approvals, traceability, and series evaluations.

Another efficiency booster: A single robot can operate multiple measuring devices simultaneously, reducing downtime and enabling combined test strategies across various sample types or product variants. This boosts throughput while reducing testing costs – without compromising measurement quality.

Typical use cases include X-ray fluorescence (XRF) analysis, roughness and contour measurements, as well as advanced optical inspections. For surface and geometry analysis, we utilize high-resolution 3D line cameras and modern image processing tools that detect even the smallest deviations. Depending on process needs, the systems operate inline (within the production line) or offline (as a standalone inspection cell).

Despite high automation levels, manual operation remains fully supported: sample spot checks and special measurements can be carried out without retooling, offering the ideal balance between process stability and day-to-day flexibility.

Sensory & Vision Systems for Maximum Accuracy

Ulrich Rotte’s automated metrology systems utilize powerful imaging technologies and advanced sensor setups. Leveraging camera systems from trusted suppliers, laser triangulation, and complex multi-sensor configurations, the system captures component data in real time – analyzing position, orientation, and geometry with precision.

All measurement values are continuously logged, with automatic deviation detection and real-time tolerance compensation. This ensures consistently high quality – even with fluctuating raw materials, shape deviations, or changing environmental conditions.

Intelligent Control & Digital Integration

The Rotte platform is operated via powerful control and analysis software that allows for fast adaptation to new variants or processes. Parameters such as measurement points, tolerance ranges, or test sequences can be easily configured through a user-friendly interface.

Key features include:

Seamless integration with ERP, MES, and quality systems
Fully automated logging and documentation
Data feedback to downstream production processes
Live monitoring and trend analysis for quality control
Direct communication with your database systems for integrated quality workflows

As a result, metrology becomes not only more reliable, but a key enabler for data-driven, Industry 4.0 manufacturing.

Your Application, Our Solution – Automated Metrology by Rotte

Every automated measurement solution by Ulrich Rotte Anlagenbau & Fördertechnik GmbH delivers clear advantages: highest precision, complete documentation, consistent quality across any batch size, and a noticeable reduction in labor and process costs. Even with demanding materials or complex geometries, our systems deliver reliable results.

Thanks to the modular design, both high-volume and small-batch, high-variant production runs can be measured efficiently. Automation also reduces material waste, optimizes resource use, and supports long-term production sustainability.

Your Partner for Tailored Measurement Automation Across Industries

Every measurement task comes with its own set of challenges—accuracy, cycle time, sensor technology, and production integration. That’s why Rotte develops fully customized systems that align precisely with your needs. After an in-depth analysis, we design metrology solutions that seamlessly integrate into your processes and provide reliable results for years to come.

From engineering, design, and production to installation and commissioning, Rotte supports the entire project lifecycle. Employee training and comprehensive service ensure your system continues to operate safely and efficiently.

Ulrich Rotte’s automated metrology systems are the foundation for maximum quality, transparent processes, and sustainable production optimization.

Contact us today to explore the full potential of our advanced measurement and inspection technologies.

One Company, Many Advantages

Ulrich Rotte Anlagenbau & Fördertechnik GmbH is your specialist in custom machinery. In addition to our innovative solutions in special-purpose machinery and automation technology, you also benefit from a wide range of customer and after-sales services:

Your Advantages at a Glance:

Decades of experience in special-purpose machinery
Extensive know-how across all areas of automation technology
High expertise in the latest technologies and applications for Industry 4.0
All services from a single source—from development and design to manufacturing, assembly, commissioning, and regular on-site maintenance
Optional training of your machine operators, technicians, and supervisors at your facility
Mechanical engineering made in Germany – we design and manufacture exclusively in Germany
Personalized customer support – you will always have a qualified contact person available

Industrial Measurement Technology & Automation

Customized Measurement Systems for Your Business

High-Precision Measurement Through Robotics and Automation

High-Precision Measurement Through Robotics and Automation

Applications of Automated Measurement Systems

Robotic Technology for Demanding Measurement & Inspection Tasks

Real-World Workflow: How Automated Quality Inspection Works

Sensory & Vision Systems for Maximum Accuracy

Intelligent Control & Digital Integration

Your Application, Our Solution – Automated Metrology by Rotte

Your Partner for Tailored Measurement Automation Across Industries

One Company, Many Advantages

Your Advantages at a Glance:

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