Lay-up

Smart material supply for technical laminates and panels with Lay-up Stations from Rotte.

In the production of technical laminates, multilayer panels, or fiber-reinforced materials, the precise preparation of material layers is crucial for the final product quality. With Lay-up Stations from Rotte, we provide specialized application solutions that make this key process step automated, reproducible, and process-reliable. Our lay-up systems ensure structured supply, precise positioning, and controlled transfer of a wide variety of materials—whether films, nonwovens, fabrics, prepregs, or metal interlayers.

Industrielle weiße Maschine mit mehreren Motoren und Steuerknöpfen auf beiden Seiten, auf Betonboden in einem weißen Raum stehend.

Industriemaschine mit beweglichem Arm, der verschiedene Positionen zeigt, in einem leeren Raum mit grauen Wänden

Customized Lay-up Stations for your product structure

Every application has specific requirements—from the number and sequence of layers to shape, material combinations, and subsequent processing steps. Rotte develops lay-up stations precisely tailored to these requirements: from manually operated supply stations with assistance systems to fully automated lay-up units with robotic support—our solutions are aligned exactly with your workflow. On request, we can also integrate cutting units, exhaust systems, or temperature-controlled work surfaces.

Example

Loading plate size	800 mm x 660 mm
Transport width	800 mm
Total length	approx. 1100 mm
Total width	approx. 1350 mm
Loop bags	Folded once or twice
Working height	950 mm
Max. package height	75 mm
Max. package weight	150 kg
Operating voltage	400 V, 50 Hz
Conveyor chain speed	130 mm/sec
Ergonomic height adjustment	+/- 100 mm

Additional technical features:

Manual pin-removal function with collection container

7″ HMI control panel

PC holder

Lay-up with system—for maximum quality from the very first step

Manual handling of layered materials carries risks: inaccurate alignment, contamination, creasing, or non-ergonomic work can lead to scrap, delays, or material damage. Rotte’s Lay-up Stations minimize these risks through automated, precisely controlled workflows.

Your benefits:

High repeat accuracy when positioning and placing each individual layer
Consistent process quality through automated material feeding and transfer
Ergonomic working conditions with height-adjustable stations, lifting systems, or handling aids
Reduced material waste through precise handling and controlled cycle timing
Flexibility during material changes thanks to modular pick-up and placement units

Technology for reproducible layer building

Our Lay-up Stations use high-precision sensors, vacuum pick-up systems, grippers, or centering units to place materials with exact alignment—even for large-format or flexible layers. Upon request, we also integrate advanced image processing to check orientation and quality of the workpiece during lay-up. This creates the best conditions for subsequent processes such as pressing, curing, or laminating.

Integration into your process chain—from preparation to pressing

While many industries still rely on stand-alone solutions, Rotte develops lay-up stations as a central, integrated part of your production line. From automated material supply and preparatory cutting or dosing processes to handoff into a hot press or laminating system—we create continuous, networked workflows with standardized interfaces. This saves time, reduces handling effort, and ensures process reliability.

Application areas in flat material and composite manufacturing

Rotte lay-up systems are used in the production of technical laminates, composite structures, electronic panels, or multilayer assemblies. Whether for the manufacture of insulation laminates, high-strength composite elements, or laminated carrier materials—Rotte ensures optimal preparation of your raw materials, cleanly layered and precisely on cycle.

Optimize your production processes now—with Lay-up Stations from Rotte

Our experts support you from process analysis to layout planning and final commissioning—all from a single source. The focus is always on product quality, cycle time, and employee relief.

Are you also looking for a professional solution for reliable and ergonomic material lay-up? Then choose Rotte’s Lay-up Stations! Together, we will develop a solution that optimizes your processes, enhances your product quality, and makes your production future-ready. And even after commissioning, we are there to support you with training, maintenance, and optimization for growing requirements.

Talk to us today!

One Company, Many Advantages

Ulrich Rotte Anlagenbau & Fördertechnik GmbH is your specialist in custom machinery. In addition to our innovative solutions in special-purpose machinery and automation technology, you also benefit from a wide range of customer and after-sales services:

Your Advantages at a Glance:

Decades of experience in special-purpose machinery
Extensive know-how across all areas of automation technology
High expertise in the latest technologies and applications for Industry 4.0
All services from a single source—from development and design to manufacturing, assembly, commissioning, and regular on-site maintenance
Optional training of your machine operators, technicians, and supervisors at your facility
Mechanical engineering made in Germany – we design and manufacture exclusively in Germany
Personalized customer support – you will always have a qualified contact person available