Automated Storage Systems for Multi-Daylight Presses

In high-output production processes involving multi-daylight presses, efficient storage and automation solutions are essential for maintaining smooth material flow. Only with precise pre-staging and post-handling of press tools and laminates can the full performance potential of the press system be realized.

Personalized Consultation and Tailored Solutions

As a manufacturer of fully customized storage systems tailored to our customers’ exact needs, Rotte ensures rapid, seamless loading and unloading of press equipment. Numerous clients already benefit from our deep expertise in special-purpose machinery and customer-specific automation—using our lift tables, powered chain conveyors, and motorized infeed and outfeed systems for their multi-daylight presses.

Every production line has unique demands when it comes to loading and unloading press systems. That’s why we offer storage solutions tailored precisely to your individual requirements.

From detailed process analysis to custom design and system commissioning, we support your project with the full scope of our expertise. Even after implementation, we remain at your side with comprehensive service and maintenance.

Our extensive experience in custom engineering and automation enables us to deliver complex, customized solutions for optimizing your material flow.

Customised accumulators for your multi-daylight press

Processing components in multi-daylight presses places high demands on material flow. Optimal throughput is only possible if tools and press packs are staged at precisely the right moment and removed immediately after pressing. Our storage systems decouple the press cycle from material staging, eliminating delays and maximizing productivity.

Our systems enable:

  • Secure buffering and staging of press packs
  • Smooth press loading and unloading via lift tables
  • Fully automated handling with powered chain conveyors
  • Flexible adaptation to a wide range of geometries, weights, and process conditions

 

Whether as single or tandem storage units, for varying laminate types or changing production environments—our solutions are designed to integrate seamlessly into your manufacturing workflow.

Why Choose Storage Systems from Rotte?

With Rotte, you benefit from:

  • Fully tailored solutions aligned with your production process
  • Flexible systems that adapt to changing part geometries and production demands
  • Automated, safe material staging that minimizes manual error and increases consistency
  • Future-ready designs with modular expansion and control system integration
  • Heavy-duty construction for reliable, low-maintenance performance

Technology for Maximum Process Reliability and Efficiency

Our storage systems are based on an intelligent combination of conveyor, automation, and control technology. Each system is precisely adapted to your production requirements to ensure maximum performance and process stability.

Automated Material Handling for Uninterrupted Production

The lift table forms the heart of the storage system and is equipped with a powered chain conveyor that safely transports press packs. A motorized push-pull mechanism ensures exact positioning without delays or manual intervention.

Thanks to intelligent control systems, the next job can be staged while the current press cycle is still in progress—eliminating downtime and maintaining continuous workflow.

Flexibility Through Custom Configuration

Since different industries process various laminates and tool geometries, storage systems must be adaptable. Our systems can be customized in terms of size, number of levels, load capacity, and feed strategy to suit your exact needs.

Depending on your requirements, we can:

  • Develop storage systems for different tool carriers or formats
  • Integrate multiple storage units into a tandem solution for parallel workflows
  • Connect to your overarching production control systems for seamless material flow

 

This modularity ensures future-proofing, allowing easy adaptation to changing production demands.

Special-Purpose Engineering and Customized Automation

Our strength lies in developing tailored automation solutions that integrate perfectly into your existing operations. As an experienced special-purpose machinery manufacturer, we don’t just offer standardized systems—we design and build custom storage units that meet your specific production and process needs.

We focus on:

  • Innovative drive technologies for maximum energy efficiency
  • High-precision control systems for smooth and error-free operation
  • Robust construction for long service life and low maintenance
  • Ergonomic solutions that minimize manual labor and improve workplace safety

 

Our systems are designed to boost productivity, reduce costs, and enhance process reliability.

Maximize Your Production Output with Storage Systems from Rotte

Our automated staging and unloading systems ensure safe, efficient, and flexible material handling. They enable continuous production flow, minimize downtime, and increase productivity.

Contact us today for a personalized consultation—we’ll develop the ideal solution for your application!

One Company, Many Advantages

Ulrich Rotte Anlagenbau & Fördertechnik GmbH is your specialist in custom machinery. In addition to our innovative solutions in special-purpose machinery and automation technology, you also benefit from a wide range of customer and after-sales services:

Your Advantages at a Glance:

  • Decades of experience in special-purpose machinery
  • Extensive know-how across all areas of automation technology
  • High expertise in the latest technologies and applications for Industry 4.0
  • All services from a single source—from development and design to manufacturing, assembly, commissioning, and regular on-site maintenance
  • Optional training of your machine operators, technicians, and supervisors at your facility
  • Mechanical engineering made in Germany – we design and manufacture exclusively in Germany
  • Personalized customer support – you will always have a qualified contact person available